Transient modelling of a diesel engine and air-path control

Due to the inherent nonlinearity of the diesel engine, real-time control of the variable geometry turbocharger (VGT) and exhaust gas recirculation (EGR) valve still remains a challenging task. A controller has to be capable of coping with the transient operating condition of the engine, the interactions between the VGT and EGR, and also the trade-off effect in this control problem. In this work, novel real-time fuzzy logic controllers (RFLC) were developed and tested. Firstly, the proposed controllers were calibrated and validated in a transient diesel engine model which was developed and validated against the Caterpillar 3126B engine test bed located at the University of Sussex. The controllers were then further tested on the engine test bed. Compared to conventional controllers, the proposed controllers can effectively reduce engine emissions as well as fuel consumption. Experimental results show that compared to the baseline engine running on the Nonroad Transient Cycle (NRTC), mean values of the exhaust gas opacity and the nitrogen oxides (NOx) emission production were reduced by 36.8% and 33%, respectively. Instant specific fuel consumption of the RFLC engine was also reduced by up to 50% compared to the baseline engine during the test. Moreover, the proposed fuzzy logic controllers can also reduce development time and cost by avoiding extensive engine mapping of inlet air pressure and flow. When on-line emission measurements were not available, on-board emission predictors were developed and tested to supply the proposed fuzzy logic controller with predictions of soot and NOx production. Alternatively, adaptive neuro fuzzy inference system (ANFIS) controllers, which can learn from fuzzy logic controllers, were developed and tested. In the end, the proposed fuzzy logic controllers were compared with PI controllers using the transient engine model.